Over 10 years we helping companies reach their financial and branding goals. Onum is a values-driven SEO agency dedicated.

CONTACTS
ECET 2026 EEE

Day 1 ECET 2026 Night – DC Machines: DC Generator Construction & EMF Equation

Concept Notes

1. Construction of a DC Generator

A DC generator converts mechanical energy into DC electrical energy. The main parts are:

  1. Yoke (Frame):
    • Provides mechanical support.
    • Protects internal parts.
    • Made of cast iron or steel.
  2. Poles:
    • Mounted on the yoke.
    • Carry field windings to produce magnetic flux.
    • Types: Salient pole (large, low-speed) & Cylindrical pole (high-speed).
  3. Armature Core:
    • Cylindrical iron core on which armature winding is wound.
    • Laminated to reduce eddy current losses.
  4. Armature Winding:
    • Wound on armature core.
    • Conductors cut by magnetic flux → induced EMF.
  5. Commutator:
    • Converts AC induced in armature to unidirectional DC at terminals.
    • Made of copper segments insulated from each other.
  6. Brushes:
    • Carbon/graphite blocks.
    • Slide over commutator to extract current.
  7. Flux / Field Winding:
    • Provides magnetic field.
    • Can be shunt, series, or compound connected.

Working Principle:

  • Based on Faraday’s Law of Electromagnetic Induction: EMF induced in a conductor moving in a magnetic field is proportional to the rate of change of flux linkage.

2. EMF Equation of a DC Generator

The generated EMF is given by:

 E_g = \frac{P \cdot \Phi \cdot Z \cdot n}{60 \cdot A}

Where:

  •  E_g → Generated EMF (Volts)
  •  P → Number of poles
  •  Φ → Flux per pole (Weber)
  •  Z → Total number of armature conductors
  •  n → Speed in RPM
  •  A → Number of parallel paths (2 for wave winding, P for lap winding)

Example:
A 4-pole wave-wound generator has:

  •  Z = 480 conductors
  • Flux per pole  \Phi = 0.02 Wb
  • Speed  n = 1200 \ rpm

 E_g = \frac{4 \cdot 0.02 \cdot 480 \cdot 1200}{60 \cdot 2}

 E_g = 384 \ V


3. Types of DC Generators

  • Separately Excited: Field winding powered externally.
  • Self-Excited: Field winding powered by its own generated EMF.
    • Shunt: Field winding in parallel.
    • Series: Field winding in series.
    • Compound: Combination of series and shunt.

Applications:

  • Shunt generators → battery charging.
  • Series generators → arc welding.
  • Compound generators → industrial DC supply.

⚙️ Formulas

  • EMF Equation:  E_g = \frac{P \cdot \Phi \cdot Z \cdot n}{60 \cdot A}
  • Parallel paths:
    • Wave winding:  A = 2
    • Lap winding:  A = P

🔟 10 MCQs

Q1. The main function of the commutator is:
a) Reduce losses
b) Convert AC to DC
c) Increase flux
d) Provide mechanical support

Q2. In a wave winding, number of parallel paths:
a) P
b) 2
c) 1
d) Depends on speed

Q3. EMF of DC generator is directly proportional to:
a) Speed and flux
b) Resistance
c) Current
d) Load

Q4. Shunt generator has:
a) Field in series
b) Field in parallel
c) No field
d) Both series and parallel

Q5. Flux per pole is denoted by:
a) Z
b) Φ
c) P
d) n

Q6. A 4-pole generator with 500 conductors and 0.01 Wb flux/pole running at 1500 rpm wave wound generates:
a) 250V
b) 500V
c) 5000V
d) 25V

Q7. Series generator is mainly used for:
a) Battery charging
b) Arc welding
c) Low voltage supply
d) Lighting

Q8. Laminated armature is used to:
a) Reduce copper loss
b) Reduce eddy current loss
c) Increase flux
d) Reduce resistance

Q9. Faraday’s Law states:
a) Current produces flux
b) Flux induces EMF
c) Power = VI
d) Flux = IR

Q10. In a DC generator, increasing speed will:
a) Increase EMF
b) Decrease EMF
c) No effect
d) Only affects current


✅ Answer Key

Q.NoAnswer
1b
2b
3a
4b
5b
6b
7b
8b
9b
10a

🧠 Explanations

  • Q1: Commutator converts AC induced in armature to DC → (b).
  • Q2: Wave winding always has 2 parallel paths → (b).
  • Q3: EMF ∝ flux × speed → (a).
  • Q4: Shunt → field in parallel → (b).
  • Q5: Flux per pole → Φ → (b).
  • Q6:  E_g = \frac{4 \cdot 0.01 \cdot 500 \cdot 1500}{60 \cdot 2} = 500V → (b).
  • Q7: Series generator → arc welding → (b).
  • Q8: Laminations reduce eddy current loss → (b).
  • Q9: Faraday’s Law: changing flux induces EMF → (b).
  • Q10: EMF ∝ speed → increase speed → increase EMF → (a).

🎯 Motivation / Why Practice Matters

DC generator EMF equation and construction is crucial for understanding all DC machines. ECET 2026 EEE expects conceptual + numerical questions on EMF, parallel paths, speed, and flux. Mastering this ensures you can solve machine design & problem-based questions quickly.


📲 CTA

👉 Join our ECET 2026 EEE WhatsApp group for daily practice & quizzes:
🔗 Join Now

Leave a comment

Your email address will not be published. Required fields are marked *